Custom Cable Assembly Solutions Built for Performance, Precision and Reliability
At CSE Solutions, we specialise in high-quality custom cable assemblies engineered to meet the demands of advanced industries including, Aerospace, Defence, Environmental Monitoring, Healthcare, Sensor Technology, Quantum Computing and more.
Every assembly is crafted to the highest standards—backed by our ISO 9001:2015 accredited quality system and a team of IPC-certified application specialists. We source premium connectors, cables, terminals and additional components from trusted manufacturers such as ODU, Harwin and Omentics, integrating them with expert assembly practices in our manufacturing facility.
From prototyping and overmolding to full-scale production and testing, our capabilities ensure reliable, high-performance assemblies tailored to your system’s electrical, mechanical, and environmental needs.
Cable Assembly Capabilities to Meet Complex Demands
We bring engineering precision and manufacturing excellence to every project, applying a rigorous, application-focused approach to ensure long-term durability and system-level compatibility.
Whether you need a simple cable or a fully customised wiring loom, our experienced team supports you from your initial design through to final delivery—delivering assemblies that are:
- Built to spec and tested to perform
- Adapted for high-vibration, EMI-prone, or thermally stressed environments
- Optimised for reliability, flexibility, and integration in demanding applications
We don’t believe in one-size-fits-all. Our mission is to deliver solutions that fit—not defaulting to off-the-shelf or legacy designs, but collaborating with you to solve unique technical challenges.
Engineering-Driven. Application-Focused. Built to Last.
From compact medical devices to weatherproof sensors in remote environments, our cable assemblies help drive innovation across critical sectors. We’ve partnered with global pioneers—from rockets in space to logging trucks in the Antarctic—to deliver proven performance when it matters most.
High Performance Solutions from Prototyping to Production
Custom Cable Assemblies & Wire Harnesses
We create fully customised cable assemblies to your specifications—whether for power, signal, data, or hybrid configurations. With precise connector selection, wire routing, shielding, and form-factor optimisation, we ensure seamless functionality in your system.
Crimped Wires with Sockets
Using industry-standard and custom sockets, our high-quality crimping ensures solid connections with optimal electrical contact. Ideal for modular builds and environments where secure and repeatable connections are vital.
Cable Overmolding & Overmolded Splitters
Low-pressure overmolding protects internal components and connectors against strain, moisture, and debris. Overmolded splitters enable organised cable branching while maintaining compactness and durability.
IP Rated Cable Assemblies
For outdoor and high-moisture applications, we use IP68-rated solutions that safeguard signal and power integrity even in the harshest environments.
RF Coaxial Cables & Bulk RF
Precision-built RF coax cable assemblies for high-frequency transmission, low loss, and minimal interfer-ence. We support telecom, defence, aerospace, and broadcasting applications with custom and bulk RF solu-tions
3D Printed Molds
Rapid prototyping with 3D printed tooling allows fast development cycles and cost effective testing, helping you validate concepts and scale pro-duction confidently
Industries We Serve
At CSE Solutions, we deliver custom cable assemblies designed to meet the unique requirements of advanced industries. Our approach is driven by deep technical knowledge, attention to detail, and a commitment to building long-term partnerships. We pride ourselves on being responsive, easy to work with, and focused on our clients’ goals—no matter the industry.
We’ve recently supported projects across Aerospace, Defence, Environmental Monitoring, Healthcare, Industrial Automation, Quantum and Advanced Computing, among others. Wherever precision connectivity is required, we provide the reliability, durability, and performance modern applications demand.
Aerospace Cable Assemblies
Using Lightweight, small-footprint, and high-reliability interconnects for demanding aerospace applications for applications such as:
- Satellites and CubeSats
- Navigation and telemetry systems
- In-flight communication
- Flight control electronics
Defence Cable Assemblies
Designed for reliability in the harshest conditions, they support a wide range of military technologies.
Applications include:
- Unmanned systems (UAVs, UGVs)
- Secure communications equipment
- Soldier-worn electronics and drone detection systems
- Radar, targeting, and electronic warfare platforms
Environmental Monitoring Cable Assemblies
Weatherproof, corrosion-resistant cabling and interconnects designed for long-term deployment in remote or harsh outdoor settings.
Applications include:
- Air and water quality monitoring
- Seismic sensors and climate research
- Agricultural and mining operations
- Disaster warning systems
Healthcare & Medical Cable Assemblies
Precision assemblies built with biocompatible materials and high signal integrity, ideal for patient safety and diagnostic accuracy.
Applications Include:
- Imaging equipment (MRI, CT, ultrasound)
- Patient monitoring and surgical robotics
- Wearable and mobile medical devices
- Aged care and sports medicine technologies
Our designs address the growing need for flexible, compact, and sterilizable cables in home-based and mobile healthcare applications
Industrial Cable Assemblies
Heavy-duty cables built to withstand abrasion, oil exposure, high vibration, and temperature extremes.
Applications include:
- Robotics and factory automation
- CNC machinery and motor control
- Process monitoring and M2M communication
- Smart factory and predictive maintenance systems
Quantum & Advanced Computing Cable Assemblies
An example includes our work on coaxial cable assemblies used in the Microsoft Quantum Computer Research project in partnership with the University of Sydney.
Applications include:
- Quantum processor interconnects and control lines
- High-frequency readout and microwave transmission
These are essential for ensuring qubit stability, data integrity, and precise control in quantum computing environments.
Why Choose Custom Cable Assemblies?
Custom cable assemblies provide significant performance and integration advantages over standard, off-the-shelf options. They’re engineered to meet your exact system requirements, ensuring long-term efficiency and reliability in mission-critical environments.
- Tailored Design: Engineered to meet specific electrical, mechanical, and environmental requirements for optimal system performance.
- Quality and Durability: Built to withstand harsh operating conditions—such as high vibration, temperature extremes, and corrosive environments.
- Application-Specific Features: Customised insulation, shielding, and connectors tailored for power, signal, or data transmission.
- Cost Efficiency: Reduces long-term costs by eliminating the need for modifying off-the-shelf solutions or retrofitting during integration.
- Seamless Integration: Designed to precise lengths, form factors, and connector configurations to simplify installation and ensure compatibility.
- Expertise: IPC-certified specialists ensure every assembly is built to spec and meets the highest quality standards, minimising errors and maximising reliability.
Why Choose CSE Solutions Custom Cables?
End-to-End Service
From your design, to prototyping to full-scale manufacturing and after-sales support, CSE Solutions is your strategic partner in end product realisation.
Component Sourcing from Global Leaders
We use premium components from trusted suppliers whom we have had a long standing relationship with such as ODU, Harwin, Omnetics, Switchcraft/Conxall and more – ensuring quality, performance, and supply chain reliability.
Robust Quality Assurance
- ISO 9001:2015 certified Quality System
- 100% Visual Inspections for cables
- 100% Electrical continuity
- 100% Continuity test, before and after Overmolding
- Resistance testing
- RF Cable VNA tests for insertion loss and cable return loss
- Pull Tests
- Stage by stage quality validation checks
Scalable Production
Whether you’re building 1 unit or many, our manufacturing processes are responsive, agile and scalable—backed by detailed documentation and traceability.
Partnership Beyond the Product
We believe in collaboration, not just contracting. CSE Solutions works closely with your engineers and project managers to align technical specifications, timelines, and regulatory requirements – ensuring your product performs where it matters most.
- Expert technical consultation
- Custom overmolding development
- Rapid prototyping 3D mold options for proof of concept
- Bill of Materials (BOM) optimisation and supply chain support
- Localised service with a global reach
Certified & Compliant
- ISO 9001:2015 Certified Quality System
- IPC/WHMA-A-620 Certified Application Specialists
- JOSCAR-AU registered
- NCAGE CODE: Z31J59
FAQs
What types of cable assemblies do you offer?
We offer a range of custom cable assemblies. The most popular types are Wire harnesses, IP-rated weatherproof cables, RF coaxial cables, Cable splitters, Overmolded cable assemblies.
Can you manufacture custom cable assemblies to my specifications?
Yes, we can. We work closely with you to ensure your specifications are met precisely. Our team also offers expert consultation to explore potential improvements or alternative solutions that may better suit your application.
What connectors and cable types are available?
We offer a wide range of high-quality connectors and cable types sourced exclusively from globally recognised suppliers. Our commitment to superior workmanship means we only use trusted, industry-leading components to ensure reliability and performance.
Do you support specific industry standards?
While we are not limited to any single industry standard, our extensive experience in cable assembly has equipped us to support a wide range of industry-specific requirements. From Defence and Healthcare to Industrial applications, we understand and accommodate the unique standards and compliance needs of each sector.
Can you provide drawings, prototypes, and samples before production?
Yes, we can. We work to customer’s drawings and specifications, offering suggestions for improvement where appropriate. Prototypes and samples are provided for approval before production begins, and we collaborate closely with the customer at every stage to ensure the final product meets all requirements.
Certifications include:
• ISO 9001:2015
• IPC-WHMA-A-620E Certified Application Specialist
• NCAGE Code: Z3J59
• JOSCAR-AU Registered
Do you manufacture cable assemblies for the military and defence sector that meet ruggedised and mission-critical standards?
Yes, we specialise in the manufacture of ruggedised, mission-critical cable assemblies engineered specifically for the military and defence sector. Our custom assemblies are designed to perform reliably in the harshest environments, withstanding shock, vibration, moisture, and extreme temperatures. All assemblies are in accordance with manufacturers specifications and delivered by our IPC-WHMA-A-620E trained application specialists.
We are trusted by government defence agencies and leading defence contractors and are pleased to support critical systems across ground platforms, aerospace, naval applications, and tactical communications.
Can you supply custom cable assemblies for the medical and healthcare Industry?
Absolutely, we have had experience of delivering custom cables for medical equipment applications including working with a company who was designing an implant for severe heart condition sufferers.
Have you had any experience in providing cable assemblies for the aerospace industry?
Yes, we’re proud to have supplied cable assemblies that have successfully launched a rocket into space, a clear demonstration of our capability to deliver reliable, high-performance solutions for critical aerospace missions.
Are your cable assemblies suitable for the environmental monitoring industry, including remote and harsh field deployments?
Certainly. We have made cables for several environmental monitoring applications such as remote monitoring applications for Railways, Agriculture and Flood warning systems.
Can you supply specialised cable assemblies for the quantum computing industry, including cryogenic and low magnetic and non-magnetic environments?
Yes. In fact, we’ve worked with a leading global research company at the forefront of quantum research. Our custom cable assemblies are engineered for magnetic and non-magnetic environments, thermal stability, and signal integrity in highly sensitive environments. From qubit control to cryostat integration, our solutions support the precision and reliability essential for quantum coherence.
What information do you need to quote a custom cable assembly?
All we need is your drawing and specifications. You can provide these via the request a quote form, or emailing, Annette production@csesolutions.com.au
Let’s Build the Future Together
CSE Solutions is ready to deliver high-performance, high-reliability cable assemblies built exactly for your
needs. From the first conversation to the final product, we’re here to support your success.
Our process is simple and collaborative. We use years of industry experience in cable assembly to ensure we not only meet, but exceed your expectations.
Contact us today to discuss your custom cable assembly requirements or request a tailored proposal.
Get in Touch with Our Experts at production@csesolutions.com.au or Call Annette, our Production Manager on 02 9482 1394